Dotacje z Unii Europejskiej – Wsparcie Rozwoju EKO-TECH
Eko-tech Converting Company
MonoPan® Composite Panels2025-09-23T11:48:55+02:00
MonoPan
MonoPan
MonoPan®

What is MonoPan®?

MonoPan® is an industrial-grade thermoplastic sandwich panel, engineered with a polypropylene honeycomb core and glass fiber-reinforced PP skins, thermally fused for unmatched integrity. It’s a Made in Germany innovation, uniquely designed to eliminate delamination risks.

With extremely low weight, high impact strength, and excellent resistance to moisture, UV, and chemicals, MonoPan® is ideal for mobile construction, transport, packaging, and industrial applications. Its customizable formats, finishes, and converting options make it a superior alternative to plywood, steel, or laminated boards.

Available MonoPan® Product Variants

  • Natural White / Unpainted (O/O)
    Standard MonoPan® panels with an unpainted translucent white finish and subtle honeycomb surface texture – ideal for lightweight constructions where visual finish is secondary.

  • Primered / One Side Pre-Treated (G/O)
    Perfect for painting, foil lamination, or bonding, these panels have one side primered and plasma-pretreated for maximum adhesion.

  • White Painted / UV Resistant (U/O)
    One side painted in RAL 9010 white with UV protection. Ready-to-use for visible surfaces, displays, or exterior cladding.

  • Black / Unpainted (B/B)
    MonoPan® with black surface finish, ideal for packaging or technical design elements. Surface retains some texture from the fiberglass reinforcement.

  • Anti-Slip / Flooring Panel (X/B)
    Equipped with an anti-slip surface on one side, this black MonoPan® variant is perfect for flooring in mobile units, platforms, or scaffold decks.

Transform Lightweight Potential into High-Performance Reality – With MonoPan® Composite Panels by EKO-TECH

Get custom lamination, CNC milling, and fully converted panel solutions from the experts in thermoplastic sandwich technologies.

Where to Use MonoPan® Panels

Commercial Vehicle Construction

  • Lightweight truck and trailer walls, doors, and floors

  • Ambulances, mobile workshops, rescue and utility vehicles

  • Transport boxes, fair booths, and tool cabinets in vehicles

Logistics and Airfreight

  • Custom load carriers for industrial or fragile components

  • Lightweight airfreight packaging solutions

  • Reusable transit boxes for electronics or medical equipment

Modular and Temporary Structures

  • Camper vans, caravans, and mobile homes (walls, floors, interior panels)

  • Mobile stages, platforms, kiosks, and pop-up containers

  • Shelters, outdoor furniture, and disaster-relief cabins

Industrial Design and Equipment

  • Machine covers, partitions, storage units

  • Podiums, walkways, and lightweight scaffolding

  • Cleanroom and laboratory constructions

Why Choose MonoPan®?

Featherweight Performance

  • Save over 600 kg per vehicle compared to plywood

  • Lower fuel consumption and emissions

Mechanical Strength

  • Shock resistance >80 J at 20°C – no cracking or brittleness

Seamless Core-to-Skin Fusion

  • Zero delamination due to thermoplastic welding

  • Structurally superior to glued sandwich panels

Environmental Resilience

  • Moisture absorption <1.5%

  • Resistant to salt, UV, chemicals, and mold

Custom Formats

  • Length: 2,000–13,600 mm | Width: up to 2,750 mm

  • Thickness: 14–50 mm (standard: 25/30 mm)

  • Surface: white, black, primered, anti-slip, UV-painted

Explore the Possibilities with MonoPan®

MonoPan® panels open doors to limitless design possibilities. From curved structures to custom dimensions, the material adapts seamlessly to your requirements. Standard panel widths range from 2,190 mm to 2,750 mm, with thickness options from 12 mm to 50 mm.

MonoPan®
MonoPan®
MonoPan®
MonoPan®

EKO-TECH Converting Services for MonoPan®

As a specialist in engineered materials and precision converting, EKO-TECH transforms MonoPan® into ready-to-use, custom solutions:

Adhesive Lamination

  • Application of transfer films, functional foils, or decorative layers

  • Use of pressure-sensitive or hot-melt adhesives

  • Lamination for branding, bonding, thermal insulation, or anti-static purposes

CNC Cutting & Milling

  • Precise part production using CNC routers

  • Custom geometries, holes, fittings, and routing

  • Kitted panels for assembly or automation

Design-to-Function Support

  • Product development based on your application

  • Advice on adhesives, bonding prep, and assembly techniques

  • Prototyping, small-batch, and serial production capabilities

Partner with us to design, convert, and deliver the right MonoPan® solution – engineered for performance and efficiency.

FAQ

Can I order custom dimensions and finishes?2025-05-23T12:09:49+02:00

Absolutely. We can produce and convert MonoPan® in various thicknesses, lengths, colors, and surface treatments. Minimum quantities may apply for custom options.

How strong is MonoPan®?2025-05-23T12:06:53+02:00

Compression strength reaches 2.3 MPa (short-term load), and impact resistance exceeds 80 J at 20°C – far stronger than plywood at comparable weight.

What adhesives are compatible with MonoPan®?2025-05-23T12:04:55+02:00

Due to low surface energy, MonoPan® requires surface pretreatment (e.g., plasma or corona) before bonding. EKO-TECH provides suitable adhesives and lamination options.

Is MonoPan® recyclable?2025-05-23T12:03:32+02:00

Yes. Being thermoplastic-based and free from adhesives or resins, MonoPan® is more recyclable than traditional composite boards.

Can MonoPan® be used outdoors?2025-05-23T12:01:09+02:00

Yes. It is UV-stable, water- and weather-resistant, and can withstand -40°C to +80°C. Anti-slip options also make it suitable for outdoor walkways and platforms.

Download files

MD-E-General_Datasheet_MonoPan

Let’s Design the Future of Lightweight Performance – Together.

Reach out to EKO-TECH for expert converting, panel engineering, and tailored MonoPan® solutions for your next project!

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